FROM PRODUCT DESIGN
THROUGH INSTALL
WE'LL HANDLE IT ALL
COMPLETE TURNKEY SAFETY SOLUTIONS
BUILT ON ENGINEERING EXPERTISE
As America's authorized partner for Raysan flexible barrier systems, NexGen Barrier delivers end-to-end protection solutions — from site assessment and custom engineering through professional installation and ongoing support.
Our PolyCore™ barriers replace steel with maintenance-free, multi-impact resistant protection. We handle everything so your facility is protected from day one.
RISK ANALYSIS & FREE SITE ASSESSMENT
Start with Zero Risk — A Free, No-Obligation Site Audit
Our engineers visit your facility to assess traffic patterns, impact risks, and existing infrastructure. We identify vulnerable areas — rack ends, column lines, loading docks, pedestrian crossings, and high-traffic intersections — and recommend the optimal barrier configuration for your specific needs. The assessment includes a written report with recommended products, layout drawings, and impact energy calculations. There is no cost and no obligation to proceed.
CUSTOM ENGINEERING & PLANNING
Turning Safety Planning into a Science
Every NexGen project receives custom engineering tailored to its specific purpose. We analyze forklift types and weights, operating speeds, aisle dimensions, rack configurations, and industry compliance requirements to design barrier layouts that integrate seamlessly with your existing infrastructure. Our engineers calculate impact energy requirements using PAS 13 methodology and specify the correct barrier profile, post dimension, and rail configuration for each zone in your facility.
BOOK A SITE SAFETY SURVEY
CUSTOM PRODUCT DEVELOPMENT & ADAPTATION
When Standard Doesn't Fit, We Create What You Need
Not every facility fits standard barrier dimensions. Our modular PolyCore™ systems can be customized for non-standard rack profiles, unique facility layouts, cold storage environments, and specialized industry requirements. We work with Raysan's engineering team to develop adapted solutions — from custom post heights and rail lengths to specialized mounting systems for challenging installation conditions.
EXPERT INSTALLATION & PROJECT MANAGEMENT
Installed by the Experts Who Designed It
Installed right. Every time.
Our certified installation team ensures your barriers are mounted correctly for maximum protection. PolyCore™ systems use minimal-tool installation — most configurations require only basic hand tools. Two personnel can assemble 80-100 meters of barrier in a single shift, minimizing disruption to your operations. We manage the full project timeline, coordinate with your facility team, and conduct post-installation verification to confirm every barrier meets specification.
OPERATION & MAINTENANCE TRAINING
Empower Your Team with Knowledge
Safety that lasts begins with informed operation.
While PolyCore™ barriers are virtually maintenance-free, we provide comprehensive training for your facility team. This covers proper operation, layout modification procedures, component replacement techniques, and best practices for maximizing barrier lifespan. Your team will know how to relocate and reconfigure barriers as your facility evolves — a capability that welded steel installations simply cannot offer.
COMPREHENSIVE WARRANTY & ASSURANCE
Built to Last. Guaranteed.
All NexGen Barrier products are backed by manufacturer warranty through our partnership with Raysan. PolyCore™ barriers are designed for extremely long service life with no painting, coating, or routine maintenance required. In the rare event of damage beyond the endurance limit, individual profiles can be replaced in under 15 minutes without dismantling the entire barrier run. We stand behind every product we supply and every installation we complete.
NATIONWIDE REACH & LOCAL SUPPORT
Global Technology. Local Execution.
Based in East Rutherford, New Jersey, NexGen Barrier serves facilities nationwide. We combine Raysan's world-class PolyCore™ technology and engineering expertise with responsive local support, professional installation, and ongoing technical assistance across America. Whether you operate a single warehouse or a national distribution network, NexGen provides consistent quality, certified products, and dedicated account management.
Contact
Let's talk barriers
Site assessments, custom layouts, and installation quotes across the United States.
- Phone(862) 276-3459
- Emailinfo@nexgenbarrier.com
- Office165 E Union Ave, East Rutherford, NJ 07073