Traffic and Safety Barriers1R Barrier XL Hand Rail
1R Barrier XL Hand Rail — low-alignment, ground-level protection, heavy-duty
Vehicle class
5 t+ industrial forklift traffic
Impact rating
Medium to high impact absorption — up to 40,000 J on XL profiles
Temperature
-40°C to +60°C
Material
PolyCore™ polymer
Overview
1R Barrier XL Hand Rail is a low-alignment, ground-level protection barrier from the Raysan PolyCore™ range, distributed in the United States by NexGen Barrier. It is engineered for facilities where forklift traffic, pallet trucks, and pedestrians share the same floor space. The XL cross-section is specified where standard 1R/2R profiles do not meet calculated impact energy for heavier trucks. An integrated hand rail provides pedestrian guidance without a separate guardrail system.
The barrier absorbs impact within the polymer rail and post, limiting transfer of force into floors, rack uprights, and building structures. After strikes below the endurance limit, the profile returns to shape — unlike steel barriers that dent permanently and often need full replacement after a single major hit.
Installation
Posts are anchored to concrete with supplied fixings. Rails slide into posts without welding. Layout changes require only hand tools — no hot work permit.
Supply chain
Manufactured by Raysan Flexible Barrier. Supplied and installed in the US by NexGen Barrier — East Rutherford, NJ.
Key Features
- PAS 13 certified PolyCore™ polymer — TÜV-NORD tested
- Signal yellow, UV-stable profile with no paint or coating required
- Modular rail lengths from 320 mm to 3,250 mm
- Multi-impact rebound below the calculated endurance limit
- XL profile rated for heavier forklift traffic and higher impact energies
- Ideal for rack leg, wall base, and machinery protection
Typical Applications
Where facility managers specify 1R Barrier XL Hand Rail in New Jersey, Pennsylvania, New York, Connecticut, Delaware, and Maryland and nationwide projects.
- Defined pedestrian walkways in warehouses
- Production areas with guided foot traffic
- Mezzanine and platform edges
- Visitor routes through active facilities
Related Products
Other Traffic and Safety Barriers profiles you may want to compare.
Need layout engineering for 1R Barrier XL Hand Rail?
Send us your aisle widths and forklift spec — we will specify the correct post, rail, and anchor pattern.
Contact
Let's talk barriers
Site assessments, custom layouts, and installation quotes across the United States.
- Phone(862) 276-3459
- Emailinfo@nexgenbarrier.com
- Office165 E Union Ave, East Rutherford, NJ 07073