
SmartBar
Low-profile smart barrier for tight aisles and sensitive equipment
Vehicle class
Up to 3.5 t
Impact rating
Low-level PAS 13 impact absorption
Temperature
-40°C to +60°C
Material
PolyCore™ polymer
Overview
SmartBar is a compact PolyCore™ profile for facilities where full-height barriers are unnecessary but rack legs, conveyors, and wall bases still need verified impact protection. The low rail height keeps sight lines open in narrow aisles while absorbing forklift contact at the most common strike point — ground level.
Like every NexGen system, SmartBar is PAS 13 tested, maintenance-free, and installs without hot work or concrete coring.
Installation
Surface-mounted with chemical anchors. Two installers can run 80–100 m per shift. No welding or rack modification required.
Supply chain
Manufactured by Raysan Flexible Barrier. Supplied and installed in the US by NexGen Barrier — East Rutherford, NJ.
Key Features
- PAS 13 certified PolyCore™ polymer — TÜV-NORD tested
- Signal yellow, UV-stable profile with no paint or coating required
- Modular rail lengths from 320 mm to 3,250 mm
- Multi-impact rebound below the calculated endurance limit
- Ideal for rack leg, wall base, and machinery protection
Typical Applications
Where facility managers specify SmartBar in New Jersey, Pennsylvania, New York, Connecticut, Delaware, and Maryland and nationwide projects.
- Narrow aisle (VNA) facilities
- Conveyor and automation line protection
- Wall base and equipment skirting zones
- Retrofit protection in live warehouses
Related Products
Other Traffic and Safety Barriers profiles you may want to compare.
Need layout engineering for SmartBar?
Send us your aisle widths and forklift spec — we will specify the correct post, rail, and anchor pattern.
Contact
Let's talk barriers
Site assessments, custom layouts, and installation quotes across the United States.
- Phone(862) 276-3459
- Emailinfo@nexgenbarrier.com
- Office165 E Union Ave, East Rutherford, NJ 07073



